CoatingsPro Magazine

JAN 2017

CoatingsPro offers an in-depth look at coatings based on case studies, successful business operation, new products, industry news, and the safe and profitable use of coatings and equipment.

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Page 95 of 116

COATINGSPRO JANUARY 2017 95 Greenfield said the biggest mistake is when people think that "they can change the laws of physics…or at least the outcome of what actions will most likely result in the coating not performing as expected and failing prematurely." He continued, "ere are pretty straightforward processes and directions when applying coatings. If you follow them to the letter, it's typically a success. Otherwise, it's a gamble. ere are a lot of painting contractors that are gamblers." Do you have any particular anecdotes that you'd like to share? "I was hired to perform dry film thick- ness (DFT) measurements on a tank lining that had been applied by a paint- ing contractor," McNeil started. "e specification called for a DFT of 40 to 45 mils [1,016.0‒1,143.0 microns]. W hen I arrived at the site and entered the tank, the painter foreman was present. He informed me that he had measured the DFT with a magnetic pull-off DFT gage (Type 1 according to SSPC-PA-2). He said the DFT was 50 mils [1,270.0 microns] everywhere. I took some measurements with a gage and found the DFT to range from a minimum of 30 mils to a maximum of 48 mils [762.0‒1,218.2 microns]. I asked the painter foreman to take some measurements with his gage and see what we found. He produced his magnetic pull-off gage, and I examined it and found that it would measure 0 to 50 mils [0‒1,270.0 microns]. He said, 'Look at these measurements, and I will show you that it is 50 mils [1,270.0 microns] everywhere.' He placed the gage on the coated surface and turned the wheel forward until it stopped, totally ignoring the magnet. With a scale of 0 to 50 mils [0‒1,270.0 microns], when the wheel stopped it was at 50 mils [1,270.0 microns]. It was obvious that he was not using the gage according to the manufacturer's instructions. W hoever had taught him how to use the gage had given him incorrect information. I proceeded to measure the DFT of the lining with my gage and reported the correct measure- ments to the contractor. is incident is a good example of how things can be done incorrectly if proper training is not received by the operator." Any parting comments for our readers? McNeil and Scisciani left us with thoughts about community and hard work. "I have been in the coatings business for 62 years and have traveled to 26 different countries teaching NACE Coating Inspector Courses and doing consulting, inspection, and failure analysis on coatings," McNeil said. "I have met many different people from many different cultures and have found that the majority of them strive to do the work correctly and try to produce the highest quality results. I have made many friends in these countries and still have contact with many of them. I have been very fortu- nate to have been associated with NACE International for the past 23 years and thank everyone who has made it a great experience for me." "e most satisfying reward in this industry is to make a difference through your work," Scisciani said. "So when you walk away from an applica- tion," he said you should ask yourself, "'Have you made a significant improve- ment?'" CP Marc Chavez, technica l d irector at t he Seatt le of f ice of Perk ins + Wi l l , has been involved in t he creat ion of a w ide var iet y of new bu i ld ings and histor ic restorat ions for more t han 28 years. His e x per t ise in architect ura l pract ice is centered on document product ion, specif icat ions, and const r uc- t ion management. He has been act ively conduct ing mater ia l research for const r uct ion for more t han 19 years. For more infor mat ion, contact: Perk ins + Wi l l , w w w.perk insw i l D. Terry Greenfield is a pr incipa l consu ltant w it h Cor roMet r ics Ser v ices, Inc. and has more t han 40 years' e x per ience in t he protect ive coat ings and cor rosion indust r ies. He hold s cer t if icat ion as a NACE Level III Coat ing Inspector w it h br idge, mar ine, and nuc lear specia lt ies, Of fshore and Shipboard Cor rosion A ssessment Technician cer t if icat ions, as wel l as being an SSPC-cer t if ied protect ive coat ings specia l ist. Greenf ield is a g radu- ate of t he Universit y of Cent ra l Flor id a. For more infor mat ion, contact: Cor roMet r ics Ser v ices Inc., w w w.cor romet r Murphy Mahaffey, director of international sales for PMC, has been a member of the coatings and spray foam industries for 23 years. He graduated from Indiana University in 1993 with a B.A . in Business Anthropology. For more information, contact: PMC, (732) 415-4400, Malcolm McNeil has 62 years' e x per ience in t he coat ings indust r y. He is a NACE Inter nat iona l cer t if ied Level 3 coat ing inspector, a lead inst r uctor of t he NACE Coat ing Inspector Prog ram, an SSPC protect ive coat ings specia l ist, and t he ow ner and operator of McNei l Coat ings Consu ltants, Inc. For more infor mat ion, contact: McNei l Coat ings Consu ltants, w w w.mcnei lcoat ingsconsu lt Phil Scisciani is t he ow ner and coat ing specia l- ist for Specia lt y Coat ings & Consu lt ing , Inc. For t he past 33 years he has been an appl icator, sa les representat ive, est imator, and has adv ised and worked w it h mater ia l manufact urers to develop coat ing systems and appl icat ion proce- dures. For more infor mat ion, contact: Specia lt y Coat ings & Consu lt ing , phi l@speccoat, w w w.speccoat "The most satisfying reward in this industry is to make a difference through your work," Scisciani said. 15 Years of Industry Insight

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